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IEC/BS Standard XLPE Insulated LV Power Cable

XLPE insulated power cable has a number of advantages over paper insulated and PVC insulated cable.


XLPE cable has high electric strength, mechanical strength, high-ageing resistance, environmental stress resisting anti-chemical corrosion, and it is simple construction, using convenient and higher operating of long term temperature. It can be laid with no drop restriction.


XLPE cables exhibit good resistance to moisture, UV radiation, and various chemicals, making them suitable for installation in diverse environments, including underground, underwater, and aerial applications.


Various of flame-retardant and non-flame retardant XLPE cable can be manufactured with three technologies(peroxide,silence,and irradiation cross linking).The flame-retardant cable covers all kinds of low-smoke,low-halogen,low-smoke halogen free and non-smoke no halogenated and three classes of A,B,C.

    Application

    XLPE insulated power cables find widespread use in various sectors, including: Utility Grids: High-voltage transmission lines, underground distribution networks, and substation connections.  Industrial Installations: Power supply for factories, processing plants, and heavy machinery.  Infrastructure Projects: Railways, airports, tunnels, bridges, and urban transportation systems.  Commercial Buildings: Main power supply, emergency backup systems, and data centers. 

    Construction

    Conductor: Class 2 stranded copper conductor or aluminium conductor

    Insulation: XLPE

    Armour method: Unarmored or Steel Wire Armour (SWA), Steel Tape Armour (STA), Aluminium Wire Armour (AWA), Aluminium Tape Armour (ATA)

    Outer sheath: PVC (polyvinyl chloride), or rodent and termite-resistant PVC (optional)

    Characteristics

    Rated voltage 600/1000V
    Rated temperature 0°C to +90°C
    Bending radius 1.5mm² to 16mm²: 6 x outer diameter
    25mm² and above 8 x outer diameter
    Fire resistance IEC 60332 Part 1, BS4066 Part 1

    Core color

    1. core: brown2. cores: brown, blue3. cores: brown, black and grey4. cores: brown, black, gray and blue5. cores: brown, black, gray, blue and green/yellow

    600/1000 V-Two core copper conductor xlpe insulated swa pvc sheathed cables

    Data Sheet

    600/1000 V-Two core copper conductor xlpe insulated swa pvc sheathed cables (CU/XLPE/PVC/SWA/PVC)

    Nominal area of conductor Maximum conductor resistance at 20°c Thickness of insulation Thickness of  extruded bedding Dia. Of armour wire Thickness of outer sheath Approx.overall diameter Approx.cable weight
    mm2 Ohm/km mm mm mm mm mm kg/km
    1.5* 12.1 0.7 1 0.9 1.8 14.2 355
    1.5 12.1 0.7 1 0.9 1.8 14.6 370
    2.5* 7.41 0.7 1 0.9 1.8 15 400
    2.5 7.41 0.7 1 0.9 1.8 15.4 415
    4 4.61 0.7 1 0.9 1.8 16.4 480
    6 3.08 0.7 1 0.9 1.8 17.6 570
    10 1.83 0.7 1 1.25 1.8 20.3 820
    16 1.15 0.7 1 1.25 1.8 22.3 1030
    25 0.727 0.9 1 1.6 1.8 26.3 1530
    35 0.524 0.9 1 1.6 1.8 28.5 1840
    50 0.387 1 1 1.6 1.8 30.9 2070
    70 0.268 1.1 1 1.6 2 34.9 2670
    95 0.193 1.1 1.2 2 2.1 40.1 3660
    120 0.153 1.2 1.2 2 2.2 43.7 4350
    150 0.124 1.4 1.2 2 2.3 47.5 5160
    185 0.0991 1.6 1.4 2.5 2.5 53.3 6600
    240 0.0754 1.7 1.4 2.5 2.7 59.1 8100
    300 0.0601 1.8 1.6 2.5 2.8 64.1 9660
    400 0.047 2 1.6 2.5 3.1 71.3 12000
    500 0.0366 2.2 1.6 3.15 3.3 79.8 15500

    * Circular solid conductors (Class 1).All other conductors Circular stranded or circular stranded compacted (Class 2).Cables conform to BS 5467 and generally to IEC 60502 – 1.

    600/1000V-Three core copper conductor xlpe insulated swa pvc sheathed cables (CU/XLPE/PVC/SWA/PVC)

    Nominal area of conductor Maximum conductor resistance at 20°c Thickness of insulation Thickness of bedding Dia. Of armour wire Thickness of outer sheath Approx.overall diameter Approx.cable weight
    Extruded bedding Lapped bedding Extruded bedding Lapped bedding Extruded bedding Lapped bedding
    mm2 Ohm/km mm mm mm mm mm kg/km
    1.5* 12.1 0.7 0.8 0.9 1.3 13.3 330
    1.5 12.1 0.7 0.8 0.9 1.3 13.7 350
    2.5* 7.41 0.7 0.8 0.9 1.4 14.4 390
    2.5 7.41 0.7 0.8   0.9 1.4 14.8 415
    4 4.61 0.7 0.8 0.9 1.4 15.9 490
    6 3.08 0.7 0.8 0.9 1.4 17.2 580
    10 1.83 0.7 0.8 1.25 1.5 19.6 850
    16 1.15 0.7 0.8 1.25 1.6 22.2 1110
    25 0.727 0.9 1 0.8 1.6 1.7 24.3 23.2 1520 1420
    35 0.524 0.9 1 0.8 1.6 1.8 26.9 25.8 1910 1790
    50 0.387 1 1 0.8 1.6 1.8 30.1 29 2400 2250
    70 0.268 1.1 1 0.8 1.6 1.9 32.8 31.7 3100 2950
    95 0.193 1.1 1.2 0.8 2 2.1 38.2 36.7 4310 4060
    120 0.153 1.2 1.2 0.8 2 2.2 41.8 40.3 5170 4920
    150 0.124 1.4 1.4 0.8 2.5 2.3 46.4 44.5 6620 6290
    185 0.0991 1.6 1.4 0.8 2.5 2.4 50.8 48.9 7860 7510
    240 0.0754 1.7 1.4 0.8 2.5 2.6 56.9 55 9810 9410
    300 0.0601 1.8 1.6 0.8 2.5 2.7 61.8 59.5 11910 11430
    400 0.047 2 1.6 0.8 2.5 2.9 69.2 66.9 14910 14330

    * Circular solid conductors (Class 1).Conductors including 16sqmm circular stranded (Class 2).25sqmm and above shaped stranded conductors(Class 2).Cables conform to BS 5467 and generally to IEC 60502-1.

    600/1000V-Four core copper conductor xlpe insulated pvc sheathed cables(CU/XLPE/PVC/SWA/PVC)

    Nominal area of conductor Maximum conductor resistance at 20°c Thickness of insulation Thickness of bedding Dia. Of armour wire Thickness of outer sheath Approx.overall diameter Approx.cable weight
    Extruded bedding Lapped bedding Extruded bedding Lapped bedding Extruded bedding Lapped bedding
    mm2 Ohm/km mm mm mm mm mm kg/km
    1.5* 12.1 0.7 0.8 0.9 1.3 13.3 330
    1.5 12.1 0.7 0.8 0.9 1.3 13.7 350
    2.5* 7.41 0.7 0.8 0.9 1.4 14.4 390
    2.5 7.41 0.7 0.8   0.9 1.4 14.8 415
    4 4.61 0.7 0.8 0.9 1.4 15.9 490
    6 3.08 0.7 0.8 0.9 1.4 17.2 580
    10 1.83 0.7 0.8 1.25 1.5 19.6 850
    16 1.15 0.7 0.8 1.25 1.6 22.2 1110
    25 0.727 0.9 1 0.8 1.6 1.7 24.3 23.2 1520 1420
    35 0.524 0.9 1 0.8 1.6 1.8 26.9 25.8 1910 1790
    50 0.387 1 1 0.8 1.6 1.8 30.1 29 2400 2250
    70 0.268 1.1 1 0.8 1.6 1.9 32.8 31.7 3100 2950
    95 0.193 1.1 1.2 0.8 2 2.1 38.2 36.7 4310 4060
    120 0.153 1.2 1.2 0.8 2 2.2 41.8 40.3 5170 4920
    150 0.124 1.4 1.4 0.8 2.5 2.3 46.4 44.5 6620 6290
    185 0.0991 1.6 1.4 0.8 2.5 2.4 50.8 48.9 7860 7510
    240 0.0754 1.7 1.4 0.8 2.5 2.6 56.9 55 9810 9410
    300 0.0601 1.8 1.6 0.8 2.5 2.7 61.8 59.5 11910 11430
    400 0.047 2 1.6 0.8 2.5 2.9 69.2 66.9 14910 14330

    * All conductors shaped stranded(Class 2)Cables conform to IEC 60502-1Drum size given above are for cables with extruded bedding